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Multi Purpose Steel Cabinet

This multi-purpose steel cabinet was built to house a fireman’s phone but can be used for a variety of purposes.

Fabrication began with shearing sheets to sizes that will give us the best sheet yield for the flat blanks that are punched on one of our CNC turret presses. The door and back-box are made with .048” (18 gage.) cold rolled steel. The interior dead front partition is made with a .050” (16 gage) 5052 aluminum alloy. Components were formed utilizing brake presses to tolerances as required by product design. This fireman’s phone cabinet was designed to house a phone which enables a fireman to communicate within a distressed building. Fabrication required processes and materials that would enable the box to meet requirements of various governing agencies.multi purpose steel cabinet

This multi purpose steel cabinet has formed components were then joined with spot welds. This assembly also required the insertion of various threaded inserts; Pem studs, nuts, and stand offs, which were inserted using a Pem insertion press. The completed component parts (door, backbox, deadfront partition) were degreased and prepped for powder coating with the application of iron phosphate primer. Our BMP # 161 red textured powder coat was applied, followed by application of the screen-printed image on the door. All of the work involved in producing this product is completed in-house allowing Bull Metal to control and monitor each and every step in production of this multi-purpose steel cabinet.

Bull Metal Products is a manufacturer of sheet metal, rigid wire, and tubing products. We are also steel cabinet manufacturers. Quality products and excellent customer service has been the key to our steady growth over the past 59 years. Bull Metal started operations out of a barn in rural Connecticut in 1954. We currently occupy a 40,000+ square foot facility in Middletown, CT. Now a second generation family business, we have a commitment to excellence that will assure continuity of the business for the next generation.

Phone: (860) 346-9691
Fax: (860) 346-2722
E-mail: sales@bullmetal.com
Website: www.bullmetal.com

Custom Steel Mobile Cart

This custom steel mobile cart is designed and manufactured for a major automotive refinishing and detailing products manufacturer and supplier. They wanted a heavy duty steel mobile cart for their professional detailer market that would hold up to the abuse of every day use. The challenge was to design the cart to be shipped flat, support the weight requirements and easily assembled by the user.custom steel mobile cart

The cart stands 34″L x 16″W x 31″H and has a custom made neoprene top (not shown) drilled and cut out to nest detail compounds, waxes and other automotive detailer supply’s. The custom formed round steel bar push/pull handles with backing plates on each end are designed to store heavy duty buffers. Each end frame has two steel formed round bar arms to coil extension cord for convenient storage when moving to desired job location.

The carts bottom shelf is made from expanded metal for storage of bulk compounds, waxes and other needed detailing products. The cart is equipped with four six-inch casters (2) fixed and (2) swivel for easy maneuverability and lock in place to prevent unwanted movement. The project was completely designed, manufactured, powder coated, packaged in house and shipped with easy assembly instructions.

Bull Metal Products is a manufacturer of sheet metal, rigid wire, and tubing products. We are also steel cabinet manufacturers. Quality products and excellent customer service has been the key to our steady growth over the past 59 years. Bull Metal started operations out of a barn in rural Connecticut in 1954. We currently occupy a 40,000+ square foot facility in Middletown, CT. Now a second generation family business, we have a commitment to excellence that will assure continuity of the business for the next generation.

Phone: (860) 346-9691
Fax: (860) 346-2722
E-mail: sales@bullmetal.com
Website: www.bullmetal.com

Custom Fabricated Tool Case

custom fabricated tool case

Custom Fabricated Tool Case-The tool case highlighted here was designed to hold a proprietary right angle tool allowing the user to punch holes in light gauge sheet metal in confined spaces. In addition to the tool itself, the case holds 7 punching dies and several miscellaneous accessories. This complex case had to meet precise dimensional requirements and exhibit extreme durability in order to withstand the rigors of the construction industry. It is made with 20 gage cold rolled steel.

The material for this custom fabricated tool case was sheared to a sheet size that would minimize waste while maximizing sheet yield of component parts. Flat blanks of Individual components were punched out on one of our turret presses. The blanks are then formed on one of our brake presses using precision ground tooling. CNC back gages assure the dimensional accuracy of all forms.

The case and interior components were then spot welded together. Parts were then degreased and bathed in an iron phosphate solution in preparation for the application of a powder coated finish.

Bull Metal Products is a manufacturer of sheet metal, rigid wire, and tubing products. We are also steel cabinet manufacturers. Quality products and excellent customer service have been the key to our steady growth over the past 59 years. Bull Metal started operations out of a barn in rural Connecticut in 1954. We currently occupy a 40,000+ square foot facility in Middletown, CT. Now a second generation family business, we have a commitment to excellence that will assure continuity of the business for the next generation.

CONTACT BULL METAL PRODUCTS
Phone: (860) 346-9691
Fax: (860) 346-2722
E-mail: sales@bullmetal.com
Website: www.bullmetal.com

 

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