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Custom Metal Fabrication of Tool Case for a Hole Punching Tools For Electrical Contractors and the Construction Industry

The tool case highlighted here was designed to hold a proprietary right angle tool allowing the user to punch holes in light gage sheet metal in confined spaces. In addition to the tool itself, the case holds 7 punching dies and several miscellaneous accessories. This complex case had to meet precise dimensional requirements and exhibit extreme durability in order to withstand the rigors of the construction industry. It is made with 20 gage cold rolled steel. Material was sheared to a sheet size that would minimize waste while maximizing sheet yield of component parts. Flat blanks of Individual components were punched out on one of our turret presses. The blanks are then formed on one of our brake presses using precision ground tooling. CNC back gages assure dimensional accuracy of all forms. The case and interior components were then spot welded together. Parts were then degreased and bathed in an iron phosphate solution in preparation for the application of a powder coated finish – BMP #178 blue. Tool Box for Hole Punching Tool - Custom Tool Boxes

[click to enlarge]

Tool Box for Hole Punching Tool

Throughout the entire manufacturing process, individual and assembled components are subject to rigorous quality control measures. Dimensional and visual inspections are carried out continuously to maintain the highest possible level of quality. For more information on this precision metal fabrication project, please see the table below or contact us directly.

Highlights of this Custom Fabricated Tool Case For Hole Punching Tools

Product Description This tool case is designed to hold a right angle hole
punching press and various dies for punching holes in mild
steel.
Precision Metal Fabrication
Capabilities Applied/Processes
Primary:
Shearing
Blanking /Punching
Forming
Welding: Spot Welding
Powder Coating
Equipment Used to Manufacture
Part
Shear, Turret Press, Upright Presses, Brake Press, Spot
Welder, Powder Coating Paint Booth
Overall Part Dimensions Length: 10.687″
Width: 7.875″
Height: 4.00″
Material Used 20 gage CRS (cold rolled steel)
Material Finish BMP #178 Blue Powder Coat
In process testing/inspection
performed
Continuous Dimensional and Appearance Inspection After
Each Phase of Production;

  1. Flat Blanks: Program Verification, Template Comparison
  2. Formed Component Parts
  3. Welded Assemblies
  4. Pre-Pack
  5. Pre-Ship
Industry for Use Electrical Contractors, Construction Industry
Delivery Location IL, IN, SC, NC, VA, FL, CT, MA, WI
Standards Met Internally Design to Meet Customer Requirements, 2D
CAD Drawing
Product Name Right Angle Punch Case

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